Sustainability used to be a nice-to-have in MedTech, but now it’s a core priority. It’s no surprise that manufacturers are under pressure to change how devices are created, produced, packaged and handled at end of life. After all, the healthcare industry accounts for around 4.4% of global carbon emissions, and roughly 80% of that comes from the production, transport, use and disposal of medical supplies. Change is now essential, not just for environmental impact but also long-term business survival.
In this article, we’ll look at how the MedTech sector is shifting to create a more sustainable future.
Tuning into the circular economy
The traditional ‘take-make-dispose’ model is no longer viable. Today, the industry takes a circular approach, with reusability, refurbishment and recycling at the centre. Circularity starts even at the design stage, with key actions such as:
- Creating modular devices which can be repaired or upgraded instead of replaced
- Tracking device usage to support refurbishment and remanufacturing
- Substituting scarce or non-sustainable materials
- Improving recycling methods to make them suitable for clinical environments
Strong service and maintenance programmes help extend device life. Predictive service, remote support and refurbishment all cut the need for new production. They also reduce emissions linked to manufacturing and transport.
At end of life, better waste handling makes a measurable difference. Careful segregation and safe handling of materials, along with improved disposal methods, reduce harmful emissions and improve environmental outcomes.
PLM systems keep the whole product lifecycle organised and controlled, supporting efficient manufacturing and stronger compliance. With built-in traceability and quality management, PLM solutions offer practical ways to raise standards and drive sustainable innovation.
Rethinking design and manufacturing
85% of health industry waste comes from single-use devices and unnecessary materials. For too long, the industry has relied on non-recyclable plastics, complex assemblies and bulky packaging. This staggering figure has to come down.
Manufacturers are now expected to redesign devices with sustainability in mind. This includes using biodegradable or recyclable materials and removing components that do not need to be there. CAD solutions with generative design and digital simulation features help teams make manufacturing more efficient while still meeting performance standards.
It’s also possible to unlock improvements in manufacturing processes. Digital tools can identify energy losses, cut downtime and prevent scrap. Better control of equipment and production lines reduces waste and improves asset allocation. In packaging, companies are encouraged to shift to recycled or biodegradable materials and to remove unnecessary plastics. In the supply chain, more efficient planning and fewer service visits lower the carbon footprint across the device lifecycle.
The business case for sustainability
Sustainability is essential for the planet’s survival, but it also benefits the company’s bottom line. With sustainability comes:
- Reduced operating costs
- Rises in efficiency
- Opportunities for market differentiation
Companies that adopt sustainable practices early are also better prepared for tightening global regulation, especially in Europe. The shift encourages new business models. Service-based offerings, digital tracking and modular design create room for innovation while cutting waste.
FAQs
Looking to the future
Far from being a burden, sustainability can point towards a stronger future for the MedTech sector. Better design, smarter manufacturing and circular practices give the industry a chance to cut waste while raising standards of care. At the same time, it’s great for business,
Organisations that act now will reap the rewards in the future. A great place to start is by investing in CAD and PLM solutions that drive more sustainable manufacturing practices. If you’re not already on board, there’s never been a better time to get started.